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How to heal a malfunctioning planetary gear reducer

发布时间:2024-12-22 13:18:45        点击:9

People are sick and need to be cured, and the machine malfunctions. For the expensive mechanical equipment like planetary gear reducer http://www.cnjsj.cn, when there is a problem, most companies will first check and maintain it. If it is not repaired, they will choose to replace it. We will teach you How to heal a malfunctioning planetary gear reducer.


To repair and maintain, you must first understand that all the transmissions of the planetary gear reducer can be divided into three parts: the input part, the reduction part, and the output part. Through the application of the planetary transmission principle, the novel transmission device using the cycloid pin gear meshing, It is equipped with a double eccentric sleeve offset by 180 °, and two roller bearings called swing arms are mounted on the eccentric sleeve. The center hole of the H mechanism and two cycloid wheels is the raceway of the swing arm bearing on the eccentric sleeve. And the cycloidal wheel is meshed with a set of needle teeth arranged in a ring on the needle gear to form an internal meshing reduction mechanism with a tooth difference as one tooth.


The most common conditions of planetary gear reducers are nothing more than two aspects: the first is the problem of wear. This type of problem is generally difficult to repair and repair with repair welding methods. The weldability of cast iron is not good and it is easy to cause more serious problems during welding. Secondary damage, high replacement cost and long time. The unique compressive strength, good plastic deformation and super machinability of the polymer composite material show the characteristics of fast, convenient and durable when repairing such problems. Save a lot of valuable downtime, and make the company learn a new set of repair and maintenance technology. When it encounters similar problems again, the company can resolve it in the first time.


Then there is the problem of oil leakage. Due to the serious oil leakage during the operation of the equipment, it has brought many disadvantages to safety production. The traditional method is to take a long time to stop the disassembly and replacement of the seals and handle the joints. Traditional methods are not possible. In the 21st century, the method of adding new lubricants can be used to solve this problem. Among the many materials that have a good application effect are Maitel super sealants & lubricants, which have super strong self-lubricating properties and reduce the gap of the meshing parts. , Effectively alleviate the equipment noise and oil leakage problems at the dynamic seal. Super Lubricant is an oil additive, which will not cause pollution to the oil or deteriorate the oil. It can solve the hidden safety hazards in production without stopping the enterprise, and save high maintenance or replacement costs for the enterprise.


Repairing machinery is just like seeing a doctor. Finding out the problem, finding out the cause, and remedying the problem can make the service life of the planetary gear reducer and other mechanical equipment longer, which saves corporate expenses.